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Agitator Bead Mills

Product Description

Allwin has more than 28 years of experience in dispersing and wet grinding.


Principle of bead mill

Utilize the interaction between the high-filled media in the closed container and the solid particles in the material in the complex movement to realize the dispersion of the agglomerated particles in the material, and the grinding evolves into micron to nano-meter level.

 

 

Type

6 main series of Agitator Bead Mills (Sand Mill): HZ Plus, FS, AS, SP, AP and SH

Model Sizes: 0.6L, 1.5L 2.0L 5L,10L, 20L, 30L, 50L, 60L, 100L, 200L, 250L


Allwin has Disk type and Peg (Pin) type Agitator Bead Mill, The smallest grinding fineness can be Nano-meter level.

If you care about the viscosity, our bead mills are also available for low viscosity to high viscosity products.

Our Agitator bead mill has intelligent double mechanical seal with independent technology that could resistant to more than 1600 kinds of solvents, with great flow rate and superfine discharging.

 

 

Quality 

Our equipments are excellent, from materials to parts are all produced by CNC. We only use control panels and some parts from world-renowned brands.

The quality characteristics of our products are stable, reliable, interchangeable well, Precise, low noise, and long life.

 

 

Efficiency

Cooling efficiency is better than normal mills, because the sectional double spiral watercourse is more beneficial to heat exchange.

Grinding efficiency is 10%-30% higher than traditional mills, the combined disperser can rapidly increase dispersing efficiency.

Materials of Inner Chamber and Disperser are able to customized in Ceramics, Wear-resistant steel, Wear-resistant stainless steel, stainless steel and Polyurethane to meet different requirements.

 

 

Grinding Media

The diameter of Grinding media ranges from 0.05mm to 3.0mm.

We recommend the Yttrium stabilized zirconia grinding beads with 95% zirconium content.

 

 

Application industries

Magnetic materials, Non-metallic minerals, Ceramic materials, Pesticides,Coatings, Ink, Pigment, Paper, Dyes, Cosmetics, Battery materials and Adhesives.

 

 

 

 

 

Product Links


 

Features of Agitator Bead Mills


  • Adopted intelligent double mechanical sealing, lubricating fluid can be dissolved in the products, which is safer and more reliable, with no contamination to products.
  • Great flow rate and superfine discharging: purely static centrifugal device originally. The discharging gapes can be used in superfine dispersing grinding fine to the nanometer level.
  • Plentiful materials could be chosen for inner chamber and dispersing disks from stainless steel, polyurethane, wearable steel, wearable stainless steel and ceramics, could meet different requirements of color, temperature.
  • The chamber of the mill is easy and convenient to be disassembled, easy to clean for different colors.
  • The agitator bead mills operated easily with fine reliability and good specification. It is widely used in liquid grinding machines with a mature performance of 28 years of experience.
  • The agitator bead mills uses intelligent double mechanical sealing with a self-lubricate liquid system of stability and reliability.
  • The agitator bead millss could be controlled by temperature and pressure monitor and protection to ensure the quality of finished products.
  • Agitator bead mills with mature and innovative technology, the grinding discs are specially designed for higher output and low energy consumption.
  • Materials Viscosity:  ≤20000 cps
  • Model Capacity:  5L~300L

 

 

Main Structure of Sand Mill

1-Bearing Block

2-Intelligent double-ended mechanical seal

3-Dispersing disk

4-Dispersing Axis

5-Turbo centrifugal separator

6-Screen ring

7-Outlet end cover of chamber

8-Chamber

9-Feeding end cover

Working Principle of Agitator Bead Mills


 

 

  • Use the material feed pump to draw in the solid-liquid mixture materials that have been pre-dispersed and wetted in the mix tank;
  • The materials and grinding media are stirred in the chamber by the high-speed rotating disperser, so that the solid particles in the materials and grinding media produce strong collision, friction and shearing effects with each other to achieve the purpose of accelerating the grinding of fine particles and dispersing;
  • After grinding and dispersing, the material passes through a dynamic separator to separate the grinding medium and flows out of the discharge pipe, if need, keep circulating from the tank to the grinding chamber to ensure smaller particle size, narrower particle size range.

 

 

Advantages of Allwin Agitator Bead Mills


  • High efficiency with low energy consumption ratio, 10-30% higher than traditional machines, with combined type dispersing discs can be rapidly increase dispersing efficiency.
  • The grinding chamber cooling efficiency is better than traditional machines. The input cooling water into the jackets has more than 2.5-3M3/h could have better cooling efficiency.
  • More reliability and safety and stability, the machine is under the control of temperature and pressure monitor. If need, we could customize different requirements for setting protection values to ensure the safety and stable quality of finished products.
  • The machine equipped with an integrated operation column (button type), easily operation, with slide rail of the chamber It is more easy and convenient for cleaning the grinding chamber and beads to produce materials with different colors, also easy to assemble and disassemble the grinding chamber and frame.
  • Specification ranges from 5L to 300L, which could be customized to be Explosion-proof type or Non-EX proof, also the multiple materials of dispersing discs and the inner chamber could be chosen from stainless steel, polyurethane, wearable steel, wearable stainless steel and ceramics. If need, polyurethane or ceramic are a better choice to ensure its anti-abrasiveness and also to prevent materials from metal pollution.
  • Some parts specifications could be customized if need.

 

 Order Process



 

 

Packing & Shipping


Packing Details: Products will be covered with Wear-resistant film and then packed in plywood cases.
Delivery Details: 25-40 business days after receipt of payment.

 

 

 

 

FAQ


Q1: Are you a trading company or manufacturer?

       We are the manufacturer. Please read About Us to know us better, thanks.

 

Q2: Where is your company located? How can I visit you?

       Allwin is located in Tongxing Industrial Zone, Caijia Town, Beibei District, Chongqing, China , Zip Code 400709

       It takes about 30 Mins by car from Chongqing Jiangbei International Airport to our company. 

 

Q3: Do you have your own R&D team?

      Yes, we have 12 engineers, and our products are able to customized for your requirements.

 

Q4: How about the quality?

       We have professional engineers, PLM System and Our company comply with the ISO9001 standard strictly.

 

Q5: How is your after-sale service?

       We guarantee 1:1 replacement of defective products

       Please read the After-sales Service to learn more, thanks.

 

Q6: What is the operating temperature of your product?

       The operating temperature of our products is between 0 and 80°C, 0 and 176°F.

 

 

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